Actuators - HEINZMANN Australia

HEINZMANN Australia

Optimal control technology for steam turbines

For more than 100 years, HEINZMANN has been developing and producing extremely efficient actuators with different power levels and modes of operation, covering all areas of application. Our renowned electrical and hydraulic actuators can be easily installed in any type of engine and are suitable for use as original equipment or for retrofits.

HEINZMANN Australia has developed a range of mechanically and electrically controlled hydraulic amplifiers capable of providing the force to operate the control valve of steam turbines or fuel control linkages of large reciprocating engines.

Overview

StG 6 / StG 6V / StG 10

StG 16 / StG 30 / StG 40

StG 30.90 / 40.90

StG 64 / StG 90

StG 180

Rotary Actuators with Gears

The HEINZMANN range of StG all-electric rotary actuators with internal gearing is based on precise and very quick responding DC disc motor, which has been integrated with pinion and sector gear to interface with the actuator output terminal shaft. These actuators also provide instantaneous and contact-free position feedback continuously.

This range of StG actuators provide a nominal torque of 4 Nm to 180 Nm and a control angle of 36°, 42°or 90°. They are used in a wide range of steam turbine applications, as well as medium and large reciprocating (diesel & gas) engine applications. The actuators can be combined with the Heinzmann Si-TEC range of digital governors (e.g. CGC, ADG, BDG, etc.) as well as other ranges of Heinzmann governors.

Serie Actuatoren Elektrisch mitMotor

Tried-and-tested

Reliable

Long service life

StG 6 / StG 6V / StG 10

These actuators are combined with analogue or digital governors. They are mainly used in industrial engines and for reciprocating engine applications (typically direct positioning of fuel pump or gas valve). Fast and efficient performance with position feedback.

Technical data

Torque max: 4 I 6 I 10 Nm
Rotation: 36°
Response time: 70 I 75 | 80 ms
Feedback: analog

More information

Technical Drawing

Data Sheet

Applications

Turbines

Combustion Engines

StG 16 / StG 30 / StG 40

These actuators are combined with analogue or digital governors or the HEINZMANN JANUS positioning module. They are mainly used in industrial engines and for reciprocating engine applications (typically direct positioning of fuel pump or gas valve). Fast and efficient performance with position feedback.

Technical data

Torque max: 15 | 31.5 | 44 Nm
Rotation: 42°
Response time: 120 | 190 | 190 ms
Feedback: analog

More information

Technical Drawing

Data Sheet

Applications

Turbines

Combustion Engines

StG 30.90 / 40.90

StG 30.90 and StG 40.90 are robust and durable actuators with rotation angle up to 90°. Equipped with a DC disc motor combined with a two-stage gear they provide considerable torque. They are proven in turbines, diesel, gas and dual-fuel engines.

Technical data

Torque max: 31.5 I 44 Nm
Rotation: 90°
Response time: 235 I 275 ms
Feedback: analog

More information

Technical Drawing

Data Sheet

Applications

Turbines

Combustion Engines

Power Generation

Industrial Vehicles

Locomotives

Pump Drives

Ships

StG 64 / StG 90

These powerful actuators have proven their worth in industrial engines and turbines and work together with digital HEINZMANN governors.

Technical data

Torque max: 64 | 90 Nm
Rotation: 42°
Response time: 270 | 320 ms
Feedback: analog

More Information

Technical Drawing

Data Sheet

Applications

Turbines

Combustion Engines

StG 180

This extremely powerful actuator is ideal for both industrial engines and for turbines and is driven by digital HEINZMANN governors.

Technical data

Torque max: 180 Nm
Rotation: 42°
Response time: 320 ms
Feedback: analog

More information

Technical Drawing

Data Sheet

Applications

Turbines

Diesel Engines

Gas Engines

Overview

HA14M

HA22M

HA14E

HA22E

Hydraulic Amplifiers

The HA series Hydraulic Amplifiers from HEINZMANN Australia provide the force to operate heavy control valves of steam turbines or fuel control linkages of large reciprocating engines. This may be done via a mechanical input (i.e. HEINZMANN all electric actuator) or via a 0 – 200 mA input signal to the built in internal actuator. Our amplifiers are characterised by minimal overshoot, iron casing cast and billet power piston & output shaft. The output shaft supports bush (oil fed). Anti-wear coating is designed for longer service life.

HEINZMANN Australia offers a cost effective direct “bolt-on” replacement for Woodward 5¼” and 7¼” hydraulic amplifiers.

Key Features

Product accepted by SNM, Allen (WEIR) & NG steam turbine OEMs
Main housing made from high spec 500-7 Nodular Graphite Iron (Ductile Iron)
Power piston & output shaft made from EN36, for extra durability and reliability
Output shaft has oil fed support bush, for improved side loading
High efficiency oil motor, excellent performance even in harsh oil conditions
Internal actuator oil accumulator, for improved stability (“E” only)
Optional oil filter, for improved service life and reliability (“E” only)

Minimal overshoot

Shock resistant cast iron casing

Wear preventative coating for extended service life

HA14M

The mechanically controlled HA14M amplifier is a pilot operated linear servo actuator, which interfaces with the actuator/governor output shaft via a mechanical linkage.

More information

Technical Drawing

Data Sheet

Input mechanical
Maximum output stroke 63.5 mm (2.5")
Operating supply pressure 345 … 3450 kPa (50 … 500 PSI)
Minimum overshoot during step response with near zero hysteresis providing optimum transient & steady state response
Amplifier casing made of high grade ductile iron (spheroidal graphite iron) for added shock resistance
Amplifier power piston and output shaft made from billet material for added strength and extended service life
Amplifier output shaft has an oil-fed support bush for increased side loading and extended service life
Direct replacement for Woodward governor 5 ¼ (mechanical) amplifiers

Applications

Sugar Mills

Paper Mills

Oil & Gas

Geothermal

Ultility Generation

HA22M

The mechanically controlled HA22M amplifier is a pilot operated linear servo actuator, which interfaces with the actuator/governor output shaft via a mechanical linkage actuator, which interfaces with the actuator/governor output shaft via a mechanical linkage.

More information

Technical Drawing

Data Sheet

Input mechanical
Maximum output stroke 76.2 mm (3")
Operating supply pressure 345 … 3450 kPa (50 … 500 PSI)
Minimum overshoot during step response with near zero hysteresis providing optimum transient & steady state response
Amplifier casing made of high grade ductile iron (spheroidal graphite iron) for added shock resistance
Amplifier power piston and output shaft made from billet material for added strength and extended service life
Amplifier output shaft has an oil-fed support bush for increased side loading and extended service life
Direct replacement for Woodward governor 7 ¼ (mechanical) amplifiers

Applications

Sugar Mills

Paper Mills

Oil & Gas

Geothermal

Utility Generation

HA14E

The electrically controlled HA14E Amplifier is a pilot operated linear servo actuator, which is used in conjunction with the Si-TEC Xtend CGC/CGC-ET governor (0 – 200 mA output), Woodward electronic governors, etc..

More information

Technical Drawing

Data Sheet

Input electric (0 ... 200 mA)
Maximum output stroke 63.5 mm (2.5")
Operating supply pressure 800 … 3500 kPa (116 … 508 PSI)
Minimum overshoot during step response with near zero hysteresis providing optimum transient & steady state response
Amplifier casing made of high grade ductile iron (spheroidal graphite iron) for added shock resistance
Amplifier power piston and output shaft made from billet material for added strength and extended service life
Amplifier output shaft has an oil-fed support bush for increased side loading and extended service life
Internal oil pressure accumulator system for improved stability and reduced drift even during supply pressure fluctuations
Direct replacement for Woodward governor 5 ¼ (integrated) amplifiers

Applications

Sugar Mills

Paper Mills

Oil & Gas

Geothermal

Utility Generation

HA22E

The electrically controlled HA22E amplifier is a pilot operated linear servo actuator, which is used in conjunction with the Si-TEC Xtend CGC/CGC-ET governor (0 – 200 mA output), Woodward electronic governors, etc.

More information

Technical Drawing

Data Sheet

Input electric (0 ... 200 mA)
Maximum output stroke 76.2 mm (3")
Operating supply pressure 800 … 3500 kPa (116 … 508 PSI)
Minimum overshoot during step response with near zero hysteresis providing optimum transient & steady state response
Amplifier casing made of high grade ductile iron (spheroidal graphite iron) for added shock resistance
Amplifier power piston and output shaft made from billet material for added strength and extended service life
Amplifier output shaft has an oil-fed support bush for increased side loading and extended service life
Internal oil pressure accumulator system for improved stability and reduced drift even during supply pressure fluctuations
Optional oil filter for internal actuator
Direct replacement for Woodward governor 7 ¼ (integrated) amplifiers

Applications

Sugar Mills

Paper Mills

Oil & Gas

Geothermal

Utility Generation

HPC I-H Converter

Hydraulic Pressure Converter HPC

The HPC (Hydraulic Pressure Converter) is an electrohydraulic pressure-regulating control valve designed for use in positioning single-acting steam turbine valve servos. The HPC has been specially designed with extra attention to accuracy, response, resolution and is ideal for both inlet. “Proportional” current (4 ... 20 mA) to hydraulic pressure converter (e.g. 100 ... 500 kPa) for turbine applications that require precise hydraulic pressure control for servo valve positioning. Applications are steam turbine generators like back pressure turbines and condensing turbines. The reliable robust design of the HPC with its IP66 corrosion-resistant housing, super strong rotary actuator driving our linear pilot valve makes it ideal for the most challenging of applications where dirty or contaminated oil may be present.

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Precise hydraulic pressure control
Reliable robust design
Applicable for hazardous location applications
Stable and accurate valve/servo control
Optimum positioning “linearisation map”
Redundant control pressure sensors for superior reliability
Adjustable dither function
Oil contamination resistant
User-friendly PC tune software tool

Applications

Sugar Mills

Paper Mills

Oil & Gas

Geothermal

Utility Generation

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